jmtd → log → A visit to Prusa Labs

In September I was in Czechia for a Red Hat event. I ended up travelling via Prague, and had an unexpected extra day due to an airline strike causing my flight home to be cancelled. I took the opportunity to visit Prusa's offices/factory/Lab, and it was amazing!

The Prusa team were all busy getting ready for the Prague Maker Faire that was happening the day afterwards.¹

On arriving at the street which houses Prusa's Lab and Office buildings, the first thing that hit me was the smell. I find the melted-plastic smell of FDM printing (with PLA, at least) quite pleasant, and this was a super-condensed version of that, pumping out of their ground-floor windows. I started at the reception area on the ground floor. Outside reception there's a lovely sculpture representing the history of the development of the MK3S+.

The Reception

SLS Farm in the former Hack lab

History of the MK3S+

At the reception you have a small waiting area with shelves of demonstration prints and some spools of Prusament. From here, our kind guide first took us to a region on the ground floor that used to be (prior to COVID times) the public maker/hack lab. The lab contained two modest farms of printers: one of their flagship FDM printer, the MK3S+, and another of their SLS resin printers. A close up of some example resin models is pictured above. The bicycle was tiny: about the size of a thumbnail.

A Historic display

Bespoke QE equipment

The MK3S+ Farm

Moi in the Farm

2KG orange PLA spools for the Farm

The rest of the ground floor area was full of heavy machinery and prototyping equipment. Onwards we went to the upstairs floors.

Upstairs, past a nice graphic of Prusa's historic products, we visited the assembly and QE testing areas. They have a very organised system of parts buckets and some thorough QE processes, including some bespoke equipment that produces the "receipt" of tests and calibration that they provide for you in the box when you buy a 3D printer.

After that, we visited the production Farm: a large room full of MK3S+ printers churning out parts for other printers. The noise was remarkable. The printers were running custom firmware to continually print the part they had been set for. Some of the printers were designated for printing with ASA: they were colour-coded (yellow controller surround) and within boxed regions to prevent the fumes causing problems. (picture at the top)

Outside the room sat palettes of orange PETG plastic for the printer farm on 2KG spools (not a size they sell to the public just yet)

The final part of the trip was outside, to the real farm: Prusa have a smallholding with Alpacas at the rear of their estate. Whilst we visited it, Josef Prusa himself turned up (in a snazzy looking custom colour Tesla) to feed the animals, say hello and pose for a picture.

Overall, it was a fantastic visit. I'm very grateful to Air France for cancelling my flight home, and to Prusa Labs (in particular Lukáš) for allowing me to come and say hello!